Kaizen

Kaizen from CatEagle Training

By: CatEagle Training  20-09-2015

KAIZEN is one of the famous Japanese philosophies on continual improvement. Kaizen means improvement, which is ongoing and involve everyone. To train the participants in continuous improvement and proposal system of Kaizen in order for them to contribute in the company’s continuous improvement program. SECTION 1: THE CONCEPT OF KAIZEN  Terms & Definition  Introduction to KAIZEN & Key Elements of KAIZEN  Gemba KAIZEN  KAIZEN and the Suggestion System  Process-oriented Management vs Result-oriented Management SECTION 2: KAIZEN VS INNOVATION  Differences Between Maintenance, KAIZEN & Innovation  KAIZEN vs Innovation  KAIZEN and Measurement  The Roles of each Hierarchy KAIZEN Involvement SECTION 3: RELATIONSHIP BETWEEN KAIZEN AND TOYOTA PRODUCTION SYSTEM/ISO 9001 IMPLEMENTATION  Japanese vs Western Approaches  Toyota Production System  Dangerous Waste  Value Stream Mapping  5S Housekeeping Culture SECTION 4: THE PRACTICE  3 Main Segments for KAIZEN Implementation  Management-oriented KAIZEN  Group-oriented KAIZEN  Individual-oriented KAIZEN  Group Exercise  Sample of 5M for Fish Bone Diagram  7 QC Tools  Sample of Action Plan SECTION 5: GETTING READY  4 Stages of Implementation (Training, Planning, Implementing & Auditing)  Some Tips to Get Started  The Wet Blanket List SECTION 6: WORKSHOP KAIZEN STEP-BY-STEP DEPLOYMENT  Data Collection on Process Study - Identify Process Flow and Process Elements and Layout - Time and Motion Study - Identify Value Added and Non-Value Added Elements - Standard Work - Complete Housekeeping (3S) Improvement


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